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65The label declaration for an injectable is the volume or mass withdrawable, and vials are therefore filled with a small excess. USP <697> requires that the volume obtainable be not less than the labelled volume, and USP <1151> gives recommended excess volumes for that purpose.65The label declaration for an injectable is the volume or mass withdrawable, and vials are therefore filled with a small excess. USP <697> requires that the volume obtainable be not less than the labelled volume, and USP <1151> gives recommended excess volumes for that purpose.
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+67|+ Recommended excess volume, USP <1151>
+68| !Labelled volume | Excess for mobile liquids | Excess for viscous liquids |
+69|---|---|---|
+70| 0.5 mL | 0.10 mL | 0.12 mL |
+71| 1.0 mL | 0.10 mL | 0.15 mL |
+72| 2.0 mL | 0.15 mL | 0.25 mL |
+73| 5.0 mL | 0.30 mL | 0.50 mL |
+74| 10 mL | 0.50 mL | 0.70 mL |
+75| 20 mL | 0.60 mL | 0.90 mL |
+76| 50 mL or more | 2% | 3% |
+77
67== Elastomeric closures ==78== Elastomeric closures ==
68The stopper performs three functions: it seals, it is penetrable by a needle and reseals afterwards, and it must not contribute leachables to the product. No single elastomer optimises all three, and formulation is a compromise.79The stopper performs three functions: it seals, it is penetrable by a needle and reseals afterwards, and it must not contribute leachables to the product. No single elastomer optimises all three, and formulation is a compromise.
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81Fluoropolymer lamination — a thin film of a fluorinated polymer applied to the product-contact face — is the standard mitigation. It reduces extractables and adsorptive loss of peptide onto the stopper surface without altering the bulk mechanical properties on which sealing and resealing depend. Silicone-oil lubrication of the outer surface aids machine handling but is itself an extractable and a source of subvisible particles.{{r|usp1381}}92Fluoropolymer lamination — a thin film of a fluorinated polymer applied to the product-contact face — is the standard mitigation. It reduces extractables and adsorptive loss of peptide onto the stopper surface without altering the bulk mechanical properties on which sealing and resealing depend. Silicone-oil lubrication of the outer surface aids machine handling but is itself an extractable and a source of subvisible particles.{{r|usp1381}}
+93
+94=== Coring and fragmentation ===
+95''Coring'' is the excision of a plug or fragment of elastomer by a needle passing through the closure. It occurs when the needle cuts rather than parts the elastomer, and its likelihood rises with needle diameter, with a blunt or damaged bevel, with penetration perpendicular to the surface rather than at an angle, and with repeated penetration through the same point.{{r|usp381}}
+96
+97The consequences are two. A fragment may be drawn into the syringe and injected, which is a particulate-contamination event; and the resulting channel may compromise the seal of a container intended for further withdrawals, which is a integrity event and matters chiefly for [[Multi-dose vial|multiple-dose containers]].
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83== References ==99== References ==